PCCT - Petrocoat Construction Chemicals Five Star Products
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Rapid Floor Repair Hybrid Polymer Concrete

Rapid Surface Repair Easy Mix®

Rapid-setting repair for airfield pavements, designed for minimal downtime and rapid return-to-service.

Quotes returned same business day · Technical support at +971 56 408 1507

30 minutes
Traffic ready in as little as
No priming required
Bonds to concrete, asphalt, steel or wood
0°F (-18°C)
Can be used in temperatures down to
Excellent thermal shock resistance
for rapid-response repairs

Five-Star® Rapid Surface Repair Easy Mix is a high-performance, self-leveling, low-viscosity, two-part polyurethane-hybrid polymer system designed for rapid repair and rehabilitation of concrete and asphaltic concrete pavements.

The rapid-setting formulation enables repairs to be placed and returned to service within minutes, significantly reducing downtime and traffic disruption. The cured repair provides excellent resistance to impact, vibration, heavy traffic, and thermal movement, making it suitable for both routine maintenance and critical rapid-response repairs.

The system can be installed in temperatures as low as 0°F (-18°C), providing reliable performance across a wide range of environmental conditions.

Why crews specify it

01Excellent adhesion with concrete, asphalt, steel or wood
02Suitable for cold-weather repair down to 0°F (-18°C)
03Rapid setting and fast return to service
04Thermal shock resistance
05Durable, long-lasting repair solution
06Self-leveling and low viscosity for easy placement

Where it is used

Airport runways and taxiways Airfield apron repairs Helipad surfaces Concrete pavement spall repair Joint and crack repair Hangar floor rehabilitation

Typical properties

Return to serviceAs little as 30 minutes
Minimum application temperature0°F (-18°C)
PrimingNot required
Substrate bondConcrete, asphalt, steel or wood
System typeTwo-part polyurethane-hybrid polymer
PlacementSelf-leveling, low viscosity

Data reflects typical results based on laboratory testing under controlled conditions. Reasonable variations may result.

Packaging

Pack size — 25.2 kg (A+B+C), yield — 11 liters. Two-part polyurethane-hybrid polymer system.

Placement in four steps

1 · Surface preparation

Remove all loose, unsound and contaminated material. Saw-cut the perimeter where required and prepare a clean, sound substrate. No priming is required — the system bonds directly to concrete, asphalt, steel or wood.

2 · Mixing

Combine the two components and mix to a uniform, low-viscosity consistency using a mechanical mixer. Follow the manufacturer’s mix ratio and pot-life guidance.

3 · Placement

Pour and spread the material into the repair area. The self-leveling formulation flows into place; screed or trowel to grade as required.

4 · Return to service

Allow the material to cure. Traffic can resume in as little as 30 minutes after placement.

Prior to application, read all product packaging thoroughly. For airfield repairs follow FAA and ICAO guidelines. Refer to the Safety Data Sheet before use. Contact +971 56 408 1507 for project-specific guidance.

Get a rapid repair quote

Send us the repair area, depth and required return-to-service window. A specialist confirms the right system and returns pricing with lead time the same business day.

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Explore our product range

Different working time, different geometry, different temperature. There is a Five Star repair material matched to every placement.

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