PCCT - Petrocoat Construction Chemicals Five Star Products
ISO 9001:2015 Precision Epoxy
Industrial Epoxy Grouts SKU 33165 / 33176 / 33161

DP Epoxy Grout High Flow®

Low exothermic, high flow, precision epoxy grout for large volume applications, foundation rebuilds, and equipment subject to dynamic loading.

Quotes returned same business day · Technical support at +971 56 408 1507

90 MPa +
Compressive strength
Excellent adhesion
with steel & concrete
EBA above 95%
High flow — effective bearing area
Good creep resistance
for long-term load stability
25–160 mm
Application thickness range

Five Star DP Epoxy High Flow Grout® is a high-performance, three-component, epoxy-based precision grout designed for structural and industrial applications where exceptional strength, flowability, chemical resistance, and long-term durability are required.

Its high-flow formulation allows the grout to flow easily into confined spaces and beneath equipment baseplates, machinery, structural supports, and other critical installations, providing complete contact and reliable load transfer. The epoxy-based system offers excellent adhesion to concrete and steel substrates and is designed to withstand heavy dynamic and static loads, vibration, impact, and harsh service conditions.

Why crews specify it

01Low exothermic formulation — ideal for large volume monolithic pours
0290 MPa + compressive strength for heavy dynamic and impact loading
03High flow characteristics ensure complete fill under equipment
04Excellent vibration dampening for rotating machinery
05Resistant to aggressive chemical environments
06Operating temperature range up to 82°C
07Three kit sizes available for projects of any scale

Where it is used

Large volume foundation grouting Foundation rebuilds and skid mounted equipment Precision alignment under dynamic load conditions Vibration dampening for rotating equipment Support of chemical tanks and vessels Aggressive chemical environments Operating temperatures up to 82°C

Typical properties at 21°C

Compressive strength · ASTM C 579
24 hours55 MPa
7 days82 MPa
28 days90 MPa
Physical properties
Pot life at 21°C45–60 minutes
Flowable gap fill25–160 mm
Bond strength to steel>12 MPa
Max operating temperature82°C

Data reflects typical results based on laboratory testing under controlled conditions. Reasonable variations may result.

Packaging, yield and shelf life

Three-component system consisting of pre-measured resin, hardener, and bags of graded aggregate. Available in three kit sizes to match project requirements.

SKUUnits / palletUnit size
331654810.95 L kit
331763613.8 L kit
331612443.8 L kit

Placement in five steps

1 · Surface preparation

Concrete surfaces must be clean, sound, dry and prepared to ICRI CSP 5–7 profile. Remove all laitance, oil, grease and contaminants. Steel surfaces must be free of rust, scale and coatings. Prime surfaces as specified.

2 · Formwork

Construct rigid, liquid-tight formwork with adequate head pressure (minimum 150 mm) to ensure continuous flow. Seal all joints and apply release agent to formwork surfaces.

3 · Mixing

Mix resin and hardener components thoroughly using a low-speed drill (400–600 rpm) and Jiffy-style paddle for 3 minutes. Gradually add aggregate while mixing until uniform. Do not exceed pot life of 45–60 minutes at 21°C.

4 · Placement

Pour or pump continuously from one side only, allowing material to flow freely under the equipment. Maintain a positive head throughout placement. Use a tamping rod or strap to encourage flow in tight areas.

5 · Curing

Allow to cure undisturbed at temperatures above 10°C. Apply operating loads only after achieving required compressive strength — typically 24 hours at 21°C.

Prior to application, read all product packaging thoroughly. For detailed placement procedures refer to Five Star® Design-A-Spec™ or call +971 56 408 1507. Epoxy products require proper ventilation and PPE — refer to the Safety Data Sheet before use.

Get a grout specification review

Send us the foundation dimensions, equipment weight and required gap thickness. A specialist confirms the right kit size and returns pricing with lead time the same business day.

ISO 9001:2015 certified American owned & operated Worldwide distributor network

Explore our product range

Different working time, different geometry, different temperature. There is a Five Star repair material matched to every placement.

Structural ConcreteStructural Concrete® Structural Concrete HTRStructural Concrete® HTR DP Epoxy Grout High FlowFive Star® DP Epoxy Grout Rapid Surface Repair Easy MixRapid Surface Repair Easy Mix Structural Concrete UWHPStructural Concrete® UWHP